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Lead Thermoforming Systems Engineer (Capital Projects)

Remote, USA Full-time Posted 2026-06-16
Foth is a 100% member-owned science and engineering consulting firm headquartered in Wisconsin, with over 85 years of success. Our 700 members across 29 locations are dedicated to solving our clients’ toughest science and engineering challenges. Consistently ranked by Engineering News Record in the top 150 firms, we offer a values-based, collaborative, and flexible work environment with professional growth opportunities. If you thrive working alongside a smart, caring team of colleagues, consider joining us at Foth.Foth is currently seeking a team-focused, innovative, and results-oriented Lead Thermoforming Systems Engineer (Capital Projects) who has a desire to contribute to our clients’ success and is looking for new learning experiences and opportunities for career growth. This position will be working out of the Green Bay, WI office or US-Based Remote location.

Primary Responsibilities:

  • Lead technical direction for CapEx projects in the thermoformed container production industry
  • Develop complete thermoforming systems deliverables from concept through construction, including: blending, extrusion, forming, and plastics trimming
  • Adhere to all required safety practices, while ensuring regulatory compliance through risk mitigation
  • Prepare and give technical reviews to clients regarding project-related items
  • Estimate process engineering hours and schedule for proposals
  • Coordinate with other project disciplines, clients, vendors, and suppliers to develop deliverables
  • Develop equipment specifications
  • Develop process and instrumentation drawings (PIDs)
  • Develop equipment lists, line lists, and point-of-connection (POC) lists
  • Work with designers to create drawings
  • Oversee and quality check engineering work of others (e.g., drawings, calculations, designs, etc.)
  • Lead checkout/start-up efforts associated with project work, and provide onsite/remote construction support
  • Coach and mentor others as required on technological advancements
  • Ability to travel as needed on average of 35% annually

Required Qualifications:

  • Bachelor’s Degree in Polymer/Materials Science, Mechanical, Chemical Engineering or equivalent technical experience
  • 10+ years of professional experience

Required previous experience with the following:

  • Engineered Package development including Scope of Work, PIDs, Specifications Mechanical Equipment Arrangements
  • Thermoformed plastics engineering processes

Preferred Qualifications:

  • Experience utilizing 3D tools such as Navisworks, Plant 3D, VR, and 3D Scans
  • Experience supporting the development and vetting of multi-year strategic production plans
  • Understanding of various plastics properties (PP, PET, PS, PLA, etc.)
  • Ability to work out of a local Foth office

Why Foth:

Established Reputation: With over 85 years of success, we are proud to be 100% member-owned.Dynamic Culture: Benefit from a values-based, client-centered, and flexible work environment, with ample professional growth opportunities and supportive colleagues, contributing to our impressive 92+% member retention rate.Challenging Projects: Engage in diverse and exciting projects that promote continuous professional growth and development. Join our team and experience the Foth difference! Learn more at foth.com/careersAll Foth Companies are equal opportunity employers, and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, disability status, protected veteran status, gender identity, sexual orientation, or any other characteristic protected by law. Qualified women, minorities, persons with disabilities, and veterans are encouraged to apply. All locations are tobacco-free. Subject to applicable state law, all applicants who have received a written offer of employment and a copy of Foth’s Drug and Alcohol-Free Workplace Program Policy, will be required to undergo testing for commonly abused controlled substances. Applicants must complete the required drug testing within two business days of offer acceptance. Foth will pay for all drug testing, which will be conducted by a licensed independent medical laboratory that follows testing requirements in accordance with applicable state law.Colorado Residents: In any materials you submit, you may redact or remove age-identifying information such as age, date of birth, or dates of school attendance or graduation. You will not be penalized for redacting or removing this information.

Originally posted on Himalayas

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